Determine Residual Stresses

Quickly. Flexibly. Reliably

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New Standards for Residual Stress Measurement

Flexible. Precise. Efficient.

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Questions and Answers About Residual Stress Measurement

What is residual stress measurement and why is it important?

Residual stress measurement determines stress states within components without external loads. These stresses are crucial for understanding material condition, fatigue strength and service life, especially under dynamic loads.

What benefits does residual stress measurement provide?

By understanding residual stresses, components can be optimised in a targeted way. This leads to improved service life, increased process reliability and better evaluation of manufacturing steps.

How fast can residual stress measurements be carried out?

With expanded laboratory capacity, including at least two X-ray stress analysers and automated processes, measurements can be performed quickly and efficiently both in the lab and on-site.

Can measurements be performed on-site?

Yes, mobile X-ray stress analysers allow residual stress measurements to be carried out directly at the customer’s location throughout Germany.

Which methods are used for residual stress measurement?

Modern X-ray stress analysers are used for measurement. In addition, electrochemical etching is applied for depth profiling and slit-light microscopy is used for precise depth determination.

Can residual stress depth profiles be determined?

Yes, residual stress depth profiles can be accurately measured using electrochemical etching combined with precise three-dimensional depth measurement.

How are complex geometries handled?

For complex component geometries, immersion baths with masking of surrounding areas are used to ensure precise and targeted measurements.

Are the measurement results certified and traceable?

Yes, all measurements can be provided with a DAkkS certificate upon request, ensuring maximum quality, traceability and comparability.

What role do calibration specimens play?

Calibration specimens ensure measurement accuracy. They are DAkkS-certified and validated through regular internal and external comparisons. Customised specimens can also be produced.

Can large measurement campaigns be performed efficiently?

Yes, by using automation, six-axis robots and the StressEasy software solution, even complex series measurements and high-resolution residual stress mappings can be carried out cost-effectively.

How does sentenso support process development?

Process development, such as shot peening, is carried out in-house. Residual stress measurements accompany optimisation steps, significantly reducing development time.

Which additional processes can be analysed?

In addition to shot peening, alternative processes such as cold rolling and laser peening without coating (LPwC) can also be analysed and evaluated in terms of residual stress.

Is your question not listed?

Feel free to reach out to us. Together we will find the right solution for your requirements regarding residual stresses, material conditions, and component analyses.

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